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3D Online SPI HMS-5 HMS-5-D: Quality Solder Paste Printing Solution from China Suppliers and Factory
Production Overview
It is used to detect and monitor the quality of solder paster printing. With the increasing precision of electronic products, chip components are becoming smaller and smaller, and the requirements for solder paster printing quality are gradually increasing. It can effectively guarantee the printing quality, improve the printing quality, reduce the defect rate of the product, save labor, and improve the production efficiency.
High speed can achieve maximum throughput
The all-digital high-speed CCD camera cooperates with the industrial telecentric lens, high resolution, ultra wide depth of field, ultra low distortion and unique parallel light design, etc. It can clearly image the circuit board and the tall components without strabismus.
Plate bending compensation solution
Real-time measurement and compensation of board bending (refer to ideal board), can reach less than 2mm; provide clear PCB images and measurement data online in real tim.
3D raster projection head
Realize shadowless 3D detection without worrying about inaccurate measurement caused by shadows; five-step phase shift algorithm based on defocused sine grating stripes, height detection accuracy up to 1μm.
Man-machine interface with easy operation
Support Gerber, CAD import, support offline programming and manual programming, easy to operate, can switch between Chinese and English system; Through more intuitive software, display 2D/3D true color images to help users read bad; choose 2 commonly used Mark points.
High precision mechanical platform
With AC servo motor system, coupled with precision ball screws and linear guide pairs, ensures high-speed and accurate detection capabilities, fast and stable movement, and positioning accuracy of less than 10μm.
Supports Offline SPC
Display histogram/control chart and true-color three-dimensional stereoscopic image, and export reports and pictures at any time period to trace the root cause of badness from the detection results.
Frequently Asked Questions
What is the primary function of this 3D online SPI system?
It is used to detect and monitor the quality of solder paste printing. It effectively guarantees and improves printing quality, reduces the defect rate of the product, saves labor, and improves production efficiency.
How does the system compensate for PCB board bending?
The system features a plate bending compensation solution that performs real-time measurement and compensation of board bending (referring to an ideal board) up to less than 2mm, providing clear PCB images and measurement data online in real time.
What is the height detection accuracy of the 3D raster projection head?
The 3D raster projection head achieves shadowless 3D detection using a five-step phase shift algorithm based on defocused sine grating stripes, delivering a height detection accuracy of up to 1μm.
What programming methods and file imports are supported by the software?
The system supports Gerber and CAD file imports, and allows for both offline programming and manual programming. The software interface supports switching between Chinese and English systems.
What is the positioning accuracy of the mechanical platform?
Equipped with an AC servo motor system, precision ball screws, and linear guide pairs, the mechanical platform ensures fast, stable movement with a positioning accuracy of less than 10μm.
How does the system help trace the root cause of defects?
By supporting Offline SPC, the system displays histograms, control charts, and true-color three-dimensional stereoscopic images, allowing users to export reports and pictures at any time period to trace the root cause of defects.