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JUKI JM-100 SMT Insertion Machine - High-Speed Multi-Task Platform from China Suppliers and Factory
Flexibility
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Vision centering technology method can be selected based on component type, shape, size and material. Laser centering is used for high speed placement of smaller components. Vision is used when lead or ball inspection is needed or when the component is too large for the laser. Many nozzles are available for odd-shaped components providing unsurpassed component handling.
Automatic height change of recognition sensor
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The 8-nozzle “Takumi head” automatically changes the laser sensor height according to the height of component that to be centered.
Various components from ultra-small component to large component can be optimally placed with best tact time.
LX-8, RS-1R: 6 levels (1, 3, 6, 12, 20, 25 mm) can be selected arbitrarily.
JM-100: 4 levels (16, 20, 25, 30 mm) can be selected arbitrarily.
Various components from ultra-small component to large component can be optimally placed with best tact time.
LX-8, RS-1R: 6 levels (1, 3, 6, 12, 20, 25 mm) can be selected arbitrarily.
JM-100: 4 levels (16, 20, 25, 30 mm) can be selected arbitrarily.
FLEXIBLE LINE SOLUTION
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Provides optimal line solutions through versatility and productivity improvement
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DECAN Line
- Optimal line configuration from chips to uniquely-shaped components according to options setup
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Equipment capable of responding to large-scale PCBs, which can be remodeled on site
- Standard equipment can be remodeled on site to equipment capable of large-scale PCB handling
- Responsive to a maximum 1,200 x 460mm PCB
- Responsive to uniquely-shaped components (including tray components)
Optimum line balance and highest throughput
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Changing the RS-1 functionality does not require head replacement. The revolutionary design self-optimizes based on the production requirements. The RS-1R can reduce the workload on high speed. A line with two or more RS-1Rs can adjust to a wide variety of production requirements from high speed to high flexibility.
Active clinching
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New active clinch unit supports bend in, bend out, and N bend to prevent components from lifting during reflow and make handling prior to reflow easier.
High-speed, on-the-fly centering
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A high-resolution laser is mounted on the head to center components in all directions including angle. Centering is done on-the-fly, allowing high speed placement of components from small chips to SOPs.
Adaptable centering
morel1. Centering accommodates component variations
Laser centering measures the components on the side. It is not affected by variations of component color or width/length so, unlike vision centering, there is no need to edit component data for different component vendors.
2. Component check function improves placement reliability
Since the laser is mounted on the head, it can be used to monitor the presence of components the entire time from pick to placement. This is difficult to accomplish with vacuum detection only. The placement reliability is also improved because the release of the component is confirmed after placement.
Frequently Asked Questions
How does the Vision Centering Technology select its method?
The centering method is chosen based on the component type, shape, size, and material. Laser centering is used for high-speed placement of smaller components, while vision centering is used for lead or ball inspection, or when the component is too large for the laser.
How does the "Takumi head" optimize sensor height?
The 8-nozzle "Takumi head" automatically changes the laser sensor height based on the component being centered to optimize tact time. For LX-8 and RS-1R, 6 levels (1, 3, 6, 12, 20, 25 mm) are available. For JM-100, 4 levels (16, 20, 25, 30 mm) can be selected.
What PCB sizes can the Flexible Line Solution handle?
Standard equipment can be remodeled on-site to handle large-scale PCBs. The system is responsive to a maximum PCB size of 1,200 x 460mm, supporting versatile and productive line layouts.
Is head replacement required when changing RS-1 functionality?
No, changing the RS-1 functionality does not require head replacement. The system's revolutionary design self-optimizes based on production requirements, allowing lines with multiple RS-1Rs to easily adjust between high speed and high flexibility.
How does Active Clinching prevent components from lifting?
The active clinch unit supports bend in, bend out, and N bend configurations. This secures the components, preventing them from lifting during the reflow process and making handling prior to reflow much easier.
What makes laser centering more reliable than standard vacuum detection?
Because the laser is mounted directly on the placement head, it monitors the component continuously from pick to placement. The reliability is further enhanced by confirming the actual release of the component after placement.